The 7-Minute Safety Trainer provides two complete training sessions on this critical safety topic as well as several sessions on related electrical safety issues. If you’re in need of quick, effective lockout/tagout training to teach these procedures and other key lockout/tagout information, you’re in luck. Make sure equipment is running properly.Make sure workers in the area are notified of restart and are at a safe distance from equipment.Push start buttons, test circuits, and operate valves to test the system.Īfter work is completed, remove only your own locks and tags.
#7 steps of lock out tag out how to#
Tags should include your name, department, how to reach you, the date and time of tagging, and the reason for the lockout.Ĭan you picture safety training in effective, 7-minute sessions? Get the details.Tag machine controls, pressure lines, starter switches, and suspended parts. Each worker should have a personal lock.ĥ.Use a lock designed only for this purpose. Lower suspended parts to rest positions.Drain or bleed hydraulic and pneumatic lines.Neutralize all appropriate power at the source. Include electrical circuits, hydraulic and pneumatic systems, spring energy, and gravity systems.ģ.Identify all appropriate power sources, whether near or far from the jobsite.Notify all those who need to know that a lockout/tagout procedure is taking place. Carefully plan how equipment will be restarted when repairs or maintenance is completed.Determine what switches, equipment, and workers will be involved.Identify all parts of any systems that need to be shut down.If you are in charge, think through the entire procedure. To make sure you, OSHA, and your employees are all on the same page about lockout/tagout procedures, here are seven basic steps for safe LO/TO recommended by the Environmental Safety and Health Department at the University of California Santa Cruz: BLR’s 7-Minute Safety Trainer helps you fulfill key OSHA-required training tasks in as little as 7 minutes.
Think you have no time to train? Think again. Depending on the equipment those sources might be:įailure to isolate all energy sources could-and often does-result in the injury or death of one or more employees. OSHA’s lockout standard also requires you to make sure employees isolate and render inoperative any and all energy sources.
Train employees to understand and follow LO/TO procedures. Inspect energy control procedures at least annually and correct problems. Provide locks, tags, and related equipment that meet OSHA standards. Define the procedures for placing, removing, and testing the effectiveness of lockout/tagout devices. Spell out the exact steps employees must use to shut down, isolate, block, and secure machines or equipment before beginning repairs or maintenance. The OSHA regulations require your company to develop a written lockout/tagout program, which must:Īssign responsibilities for workplace energy control. OSHA developed the lockout/tagout (LO/TO) standard (.147) precisely to prevent the terrible injuries-and deaths-caused by unexpected equipment start-up. Make sure one of this year’s stories isn’t about someone in your workplace. Before starting to service, verify that nobody is in a position to get hurt.Every year you hear about grisly accidents caused by failure to lockout and/or tagout equipment that is being serviced or repaired-or failure to follow required lockout procedures completely and correctly. Specifically, it will prevent a machine from being powered up while workers are performing maintenance in a potentially hazardous area. Once all primary and secondary sources of energies are disconnected and locked out, it is important to verify that the equipment is in the ZERO ENERGY State. The main goal for a lockout/tagout (LOTO) program is to improve the safety of employees who work on potentially dangerous machines. Stored energies are very hazardous as their sudden release can cause serious injuries. Identify the process that relieves any remaining pressure or other energy. When multiple energies are present, different devices are applicable to isolate different energies.īy disconnecting the main energy source, we may remove much of the potential danger, but it is possible that there are stored energies present, such as energy from the movement of springs, Pressurized or moving gases, etc. Once the main energy source has been disconnected, LOTO needs to be applied. all the energies should be taken seriously and equipment should be disconnected from these energy sources. Whether the main energy sources include electricity, steam, water, gas, compressed air, etc. Step 4: Isolate Equipment Main Energy Source One needs to follow the procedure strictly to ensure the safety of man and machine. A step by step isolation must take place as described in the procedure. The shutdown process should be explained in detail.
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